The two-stand aluminum cold rolling mill is engineered for precision and high-efficiency aluminum processing. Featuring two independent four-high mill stands, each equipped with its own drive and control system, it ensures stable and efficient rolling operations. The advanced four-high configuration, consisting of work rolls and backup rolls, allows for precise control of rolling force and strip shape, resulting in superior product quality. Designed for flexibility, this two-stand cold rolling mill uses an overwind and overcoiling method, simplifying both operation and maintenance, while maximizing productivity.
Engineered to optimize aluminum processing with unmatched precision and reliability, the two-stand aluminum cold rolling mill is your ideal choice for enhancing production efficiency and product quality. Contact us today to discover how this high-performance mill can elevate your manufacturing capabilities.
2-stand aluminum cold rolling mill specifications
- Maximum Rolling Force: 16,000 KN
- Rolling Speed (Work Roll Line Speed): F1 Stand: 0–300–750 m/min; F2 Stand: 0–550–1500 m/min
- Roll Dimensions: Work Roll Diameter: Φ420 mm; Backup Roll Diameter: Φ1150 mm
- Incoming Material Specifications:
Maximum Thickness: 8 mm; Width Range: 1200-2150 mm; Material: Aluminum and aluminum alloy coils - Finished Product Specifications: Minimum Thickness: 0.1 mm; Maximum Coil Outer Diameter: Φ2800 mm
- Hydraulic Automatic Gauge Control (AGC): Utilizes high-precision displacement sensors and dedicated processors to achieve accurate thickness control during the rolling process.
- Full Digital Control: The AC motor drive is powered by fully digital multi-drive units and inverter systems, enabling precise tension control and stable operation.
- Engineer Workstation: An intelligent workstation designed for production management, report generation, and printing. It facilitates seamless data exchange between systems through network communication.
- Pre-Coated Plate Filtration System: Employs diatomaceous earth and filter cloth to filter rolling oil, ensuring a high-quality surface finish on the processed materials.
- Oil-Gas Lubrication and Thin Oil Lubrication: Guarantees consistent and reliable bearing lubrication, extending the life of critical components and minimizing maintenance.
- Fume Recovery System: Equipped with a fume purification unit to maintain a clean and safe working environment by filtering out airborne particles and contaminants.
- Thickness Control: Equipped with an advanced Automatic Gauge Control (AGC) system that ensures precise thickness control of aluminum sheets, maintaining consistent product accuracy.
- Flatness Control: Optimized roll design and an advanced flatness control system effectively manage high-order waves, achieving a comprehensive flatness value of less than 4.8 IU for finished aluminum foil.
- Irreversible Rolling: One-way rolling minimizes adjustment time during direction changes, significantly boosting production efficiency.
- Quick Roll Change Mechanism: Integrated roll-changing system reduces downtime, further increasing output capacity.
- Cleaning System: Dual-layer air blowing and oil removal processes ensure a clean surface finish on the exit sheets.
- Filtration System: Advanced Pre-Coated Plate Filtration System maintains rolling oil purity, contributing to enhanced product surface quality.
- Hydraulic System: All hydraulic systems are equipped with liquid level and pressure alarm displays, effectively reducing leakage risk and ensuring a stable work environment.
- Fault Diagnosis Function: The control system includes comprehensive alarm and diagnostic functions for quick troubleshooting and problem-solving.
- Versatile Alloy Compatibility: Capable of processing various aluminum alloys, including 1xxx, 3xxx, and 8xxx series.
- Flexible Production Adjustments: The rolling mill configuration allows for seamless adjustments to produce different thicknesses and widths efficiently.
- Fume Purification: Rolling-generated fumes are effectively filtered and released through a fume recovery system, reducing environmental impact.